Ino XP 9000 – 5 Axis CNC Profile Machining Center
ino XP 9000 is a real 5 axis CNC Profile Machining Center working on X-Y-Z-A-C axis independently.
Thanks to the CNC controller unit it is possible to make any routing, drilling, milling, notching and cutting operations on the profile pieces in any angle and any position.
The machine has a standard size of 7.5 meters and optionally 9.5 meters and 11.2 meters. The pneumatic profile holding clamps are moved by the C column itself and positioned according to the placed that are read from the Profile Machining Software to prevent from collision and for the best grip of the profile piece.
The Bi-Rotary head can tilt in A axis +/- 180 degrees and in C axis +/- 325 degrees with the spindle attached 12.0 kW 24.000 rpm with HSK-F63 tool holders.
The machine has a tool changer magazine of 10 positions and 1 for the notching and cutting blade. The blades that can be attached on the machine varies from 120 mm to 500 mm max. Thanks to the 500 mm notching blade it is possible to end mill or notch or cut any size of profile.
It is also possible to make the routing operations and the cutting operations in different angles on this machine.
Especially with the help of the “Profile MAchining Software” it is possible to list all the cutting and machining operations on the machine and carry them out on this machine without the need for another cutting machine.
The maximum profile processing sizes in 3 axis is 500X350 mm and in 5 axis 350 mm X 350 mm. There are 2 working zones on the machine for efficient use that can be extended to 4 different zones optionally.
Profile Machining Software
The machine works with a customized software for processing profiles.
Thanks to the Profile Processing Software, dxf drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen.
The length of the profile is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as the operations to be performed on the profile. These macros are selected and placed on the profile.
In case the same operations shall be carried out on different profiles, the software will set the same operations parametrically on different length, prepare the machining program by making all calculations automatically and show the simulation of the machining.
The processing programs are all listed on the HMI, profile orientation, 3D view, size, operations, customer information etc. all appear in this list.
The operator uses the machine by selecting the next operation on the list one by one. Profile processing software has been designed and developed as user friendly as possible to maintain the fastest training for the machine’s use.
An office program is used in case it is desired to prepare machining files also in the office to speed up the work.
In the office version, the technician working in the office can easily prepare the operations as if they were next to the machine and see the operations on the simulation screen.
In the office version, the technician does not only prepare the processing programs, but also imports data for the cutting machine by preparing an optimized cut list according to the cutting lengths of the profiles to be processed.
It produces barcodes from the cutting machine and the machining center operator reads this barcode to process the profile.
Optionally, it prepares the machining programs on the machines by importing information from Orgadata, Schücal ReynaPRO and similar manufacturing software.
These softwares work with much higher efficiency when they use our Profile Processing Software to execute their output files.
These processing programs can be run and shared on other machines regardless of their brands by obtaining additional licenses for different machines.
With our Profile Processing Software, the company will have unlimited software abilities.
Machine net processing length is 7.500 mm.
It is possible to machine 2 profiles in double station mode with each 3.500 mm length. Profile processing dimensions of the machine is from the top and from the back of the profile is 500 mm. X 350 mm.
From the top, from the back and from the front 350 mm. X 350 mm.
Any kind of industrial or windows and doors or “Unitized Cladding” system profiles can be processed; thanks to the special clamp design, it is very easy to connect fixtures on them.
Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period our design team prioritize the operators’ ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.
The Bi-Rotary spindle head has a power of 12.0 kW 24.000 rpm HSK F-63 tooling.
The spindle can tilt in +/- 180 degrees in the A axis and can rotate in +/- 325 degrees in C Axis.
Thanks to the frequency inverter it is possible to adjust the rpm between 0 to 24.000. Optionally it is possible to connect a spindle with 17 kW power.
Tool Changer Magazine
Box type tool changer is placed on the C column of the machine that travels together with the spindle.
So the machine does not lose time while it is changing its tools.
There is a cover on the tools that protects the profiles from swarf.
There are 9 tools inside this tool changer with HSK F-63 tool holders.
The second tool changer is placed inside the column also that carries the sawblade. This magazine can take sawblades between 100 to 500 mm width of blades.
Electrical Box and Controller Terminal
There is a separate electrical box that is mostly placed at the back of the machine with wheels under the cabinet.
Plus there is a user terminal also with wheels and with a PC on it; connected to the electrical cabinet via 1 Ethernet cable that has a length of 5 meters.
The operator can move the user terminal independently.
Optionally it is possible to connect A/C on the electrics box.
On the user terminal, there are keyboard, mouse, handwheel and a button set composed of on/off button, start button, axis moving buttons, feedrate regulator and emergency button.
X-Axis – servo motor + planetary gearbox – moving on helical rack and pinion that is supported by linear guides.
Axis speed 100 m./min.
Y- Axis – servo motor + planetary gearbox – moving on helical rack and pinion that is supported by linear guides.
Axis speed 60 m./min.
Z- Axis – servo motor – moving on screw mill with a diameter of 25 mm and 25 pitch geared by coupling 1/1 ratio.
Axis speed 25 m./min.
A- Axis – servo motor – moving on harmonic gear with 1:120 ratio, Nominal Torque of the reducer is 480 Nm.
C- Axis – servo motor – moving on harmonic gear with 1:120 ratio, Nominal Torque of the reducer is 480 Nm
Double station working with double laser safety barrier area.
8 pieces Manually positioned profile clamps.
The width of the clamps are adjustable and they are also suitable for fixture connection.
Second stopper in the middle of the machine for the second station.
12.0 kw 24.000 rpm HSK F-63 high speed spindle has an automatic tool changer magazine with 10 positions placed inside the cover of the machine.
Pulse spray mist coolant system.
3D CAD-CAM software.
Automatic tool length measurement device.
15.6” TouchPanel Intel PC with licensed Windows10.
Notching Sawblade placed inside the column with 500 mm diameter.
Automatic positioning of the clamps moved by the bridge.
Simultaneous working of the axes.
Data import with barcode reader from production softwares.
Extra clamping units.
Machining length 9.5 meters.
Machining length 11.2 meters
17.0 kW high speed spindle.
HSK F63 tool holders.
Tapping via thread milling with special tooling.
Extra office software and profile cutting optimization for double mitre saws.
Data import from double mitre saws to the machining center via barcode.
Profile cutting data and profile machining data import from window production softwares like Orgadata and Schücal.