INO BOXTER 4S 4 Axis CNC Profile Machining Center
The Compact Design CNC profile machining center with 4 controlled axes, X-Y-Z-A. The machine is mainly designed for processing on aluminium profiles. Apart from aluminium, it can also process any kind of light alloy profiles with the help of dedicated customized cutters.
The bridge that is carrying the high speed electrospindle is moving on linear guides by the brushless servo motors independently of the drive and process any kind of shape on the profiles.
The electrospindle can rotate from 0 to 180 degrees independent of the drive and machine in any angular position and change the tools from the tool changing magazine with 4+1 positions.
The CAD CAM software is Uni_Link OnBoard.
The 2 pieces pneumatic reference points tilt up and down automatically according to the machine’s working cycle.There are 4 pieces of profile clamping units, that are positioned manually by the operator according to the places that the Cad CAM decides. Thanks to the automatic positioning of the clamps option, the bridge can also position the clamps itself.
Thanks to the laser light barriers, the machine has a safety zone while it is working.
Profile Machining Software
The machine works with a customized software for processing profiles. Thanks to the Profile Processing Software, DXF drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen. The length of the profile is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as the operations to be performed on the profile. These macros are selected and placed on the profile. In case the same operations shall be carried out on different profiles, the software will set the same operations parametrically on different length, prepare the machining program by making all calculations automatically and show the simulation of the machining.
The processing programs are all listed on the HMI, profile orientation, 3D view, size, operations, customer information etc. all appear in this list. The operator uses the machine by selecting the next operation on the list one by one. Profile processing software has been designed and developed as user friendly as possible to maintain the fastest training for the machine’s use. An office program is used in case it is desired to prepare machining files also in the office to speed up the work. In the office version, the technician working in the office can easily prepare the operations as if they were next to the machine and see the operations on the simulation screen. In the office version, the technician does not only prepare the processing programs, but also imports data for the cutting machine by preparing an optimized cut list according to the cutting lengths of the profiles to be processed.
It produces barcodes from the cutting machine and the machining center operator reads this barcode to process the profile. Optionally, it prepares the machining programs on the machines by importing information from Orgadata, Schücal ReynaPRO and similar manufacturing software. These software programs work with much higher efficiency when they use our Profile Processing Software to execute their output files. These processing programs can be run and shared on other machines regardless of their brands by obtaining additional licenses for different machines. With our Profile Processing Software, the company will have unlimited software abilities.
Machine net processing length is 3.040 mm.
Thanks to the second stopper at the end of the machine; it is possible to machine 6.000 mm of a profile in 2 cycles. Profile processing dimensions of the machine is from the top and from the back of the profile is 210 mm. X 210 mm.From the top, from the back and from the front 120 mm. X 175 mm. Any kind of industrial or windows and doors or sliding system profiles can be easily processed on this economic CNC machining center.
Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own cnc machining centers.
During the design period, our design team prioritize the operators’ ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.
Tool Changer Magazine
Linear type magazine placed at the end of the machine with 6 positions. 5 pieces of milling tools and one disk cutter are placed next to each other. The magazine is covered with a pneumatic moving protection cover that is made of fiber material to protect the tools from sawdust. It is also very simple to reach the tools and change the cutters or collets attached, by opening the plexy glass cover located right behind the tool changer magazine.
Electrical Box and Controller Terminal
The electrics box is mounted on the back side of the machine and it is cooled by an electrical fan. Plus there is a user terminal also with wheels and with a PC on it; connected to the electrical cabinet via 1 Ethernet cable that has a length of 5 meters. The operator can move the user terminal independently. Optionally, it is possible to connect A/C to the electrics box. On the user terminal, there are keyboard, mouse, handwheel and a button set composed of on/off button, start button, axis moving buttons, feed rate regulator and emergency button.
X-Axis – servo motor + planetary gearbox – moving on helical rack and pinion that is supported by linear guides. Axis speed 50 m./min.
Y- Axis – servo motor + planetary gearbox – moving on helical rack and pinion that is supported by linear guides. Axis speed 50 m./min.
Z- Axis – servo motor – moving on screw mill with a diameter of 20 mm and 20 pitch geared by coupling 1/1 ratio. Axis speed 25 m./min.
A- Axis – servo motor – moving on harmonic gear with 1:120 ratio, Nominal Torque of the reducer is 480 Nm.
Working capacity is doubled thanks to pneumatic reference points placed on both sides of the machine.
4 profile clamps are positioned manually. The width of the clamps are adjustable and they are also suitable for fixture connection.
Second stopper at the end of the machine for processing longer profiles.
9,0 kw 20.000 rpm ISO 30 high speed spindle has an automatic tool changer magazine with 5 positions placed linear at the end of the machine.
Machine enclosure moving up and down automatically following the work cycle.
Pulse spray mist coolant system.
UniLink 3D CAD-CAM software.
Automatic tool length measurement device.
21.5″ TFT-LED screen Intel i5 PC with 8 GB RAM 256 SSID and licensed Windows10.
Automatic positioning of the clamps moved by the bridge.
Disc cutter, 100 mm.
Data import with barcode reader from production softwares.
Air-conditioning unit .
Profile cutting data and profile machining data import from window production softwares like Orgadata and Schücal.