AS 499 – Automatic Cutting Saw for Industrial Profiles

Product Properties

“Customized machine for automatic cutting of industrial heavy profiles in 90 degrees between 1 mm – 1.250 mm in one stroke.
The machine has a very rigid mechanical structure for feeding huge profiles and cutting them with great accuracy.
The machine feeds the profile with brushless servo motor on screw mill system at the length that is adjusted by the operator from the cnc controller.
The sawblade moves radially on the screw mill and brushless servo motors.
For each cut piece it is possible to adjust the sawblade coming out distance.
For each different size of sawblade it is possible to adjust the park place of the sawblade.
Ultimate ridig steel contruction of 3 tons.
0,05 mm / m. Accuracy
Sawblade diameter 700 mm.
Sawblade power: 11 kW on belt driven reducer and the rpm can be adjusted via servo inverter between 0 – 4.000 rpm
It is possible to connect different sizes of sawblades both in diameter and thickness and run them with different rpm and different feedrate to get the best cut quality on the cut surface of the cut pieces.
Thanks to the automatic table separation system, the cut piece is separated after the cutting finishes before the sablade goes back.
A superior cut piece surface is maintained.
Cutting list read up to 99999 profiles.
8 pieces of horizontal and vertical clamping pistons for perfect grip of the profile.
With the 3 meter roller conveyor it is possible to load profiles up to 6 meters on the machine.

Machine Dimensions

Net dimensions: 6.400 X 2.050 X 1.920 mm.
Packing dimensions: 3.500 X 2.100 X 1.950 mm.
Weight: 3.500 Kgs.

Profile Machining Software

The machine is controlled via PLC and a touch panel of 10.2″.
The cutting dimension and the number of pieces are entered to the machine by using this controller interface that is available in 8 different languages.
It is possible to enter a cutting-list to the machine with the number of cuts and with different dimensions and different rpm.
The machine has 2 servo drivers to control the feeding distance and the saw blade feed on the radial axis.

Machining Dimensions

Sawblade diameter 700 mm.
Maximum feeding length in one stroke 1.250 mm that can be extended infinite times thanks to the software support.
Max Loading weight of the profile: 50 kgs. / meter
Max width of the profile to be cut: 500 mm.
Max height of the profile to be cut: 230 mm.
Max diameter of the profile to be cut: 241 mm.
The rest piece at the end is 59 mm

Main Body

Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period our design team prioritize the operators ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.

Spindles

Sawblade power: 11 kW on belt driven reducer and the rpm can be adjusted via servo inverter between 0 – 4.000 rpm.

Electrical Box and Controller Terminal

The electrics box is welded at the back of the machine body.
The controller terminal is also connected on the machine and it is movable according to the ease of use.
The operator can reach all the buttons, the touchpanel and the profile from the same place he stands.

Axis features

The profile-feeding mechanism is moving on 20 pitch screw mill with servo motor and reducer to maintain the extreme accuracy.
The sawblade feed is moving on screw mill and servo motor to adjust the feed-rate and the position of the sawblade from the control panel.
The machine has everything under electrical control to reach the maximum ease of use and the best output.

Standard Equipment

700 mm sawblade.
Manually moving safety cover.
8 pieces horizontal and vertical profile clamping sets with a dedicated rigid system customized for this machine.
Extended cut for cutting longer than 1.25 meter profiles.
Roller conveyor on the movable head.
10.2” TouchPanel HMI.
Pulse spray mist coolant system.
Cut-list programming manually.

Optional Accessories

Dust extraction system.

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