Ino MILANO – 4 Head PVC Welding and CNC Corner Cleaning Line

Product Properties

inoMILANO – Four Corner Head PVC Welding and CNC Corner Cleaning Line – 12 AXIS

8-axis on the 4-head PVC welding + 2-axis on the CNC Corner Cleaner + 2-axis on the Turning Station

• ino RANGE Automatic CNC 4 Head Welding Machine with 8-Axis: This machine is responsible for welding the corners of the frames. It has automated functions to weld the corners accurately and efficiently. Thanks to the unique technology of 8-Axis system on each welding head; the welding corners’ positioning and welding cycles are completely managed by the CNC controller. Thus the operator can decide the strength of the corners and the aesthetic look of all the frame by adjusting from the electronic parameters.
This system works perfectly compared to the conventional system because in conventional pneumatic system, you could never decide in which pressure for which color and which type of system profile would be the best; but in this machine it is completely possible for the users to get any result they want. This can also be considered as a revolution in the PVC Windows and doors market.

• Cooling Station: After welding, the frames need to undergo a cooling process to ensure they maintain their structural integrity. The cooling station is where this cooling process takes place. The cooling time is controlled by the computer on the welding machine, ensuring optimal cooling without unnecessary delay.

• CNC 2-axis Turning Station: This robot assists in the handling and rotation of frames, allowing for precise movement during the manufacturing process. It facilitates the seamless transition between welding and corner cleaning.

• inoAMG 2-Axis CNC Corner Cleaning Machine: Once the frames are welded and cooled, they move to the corner cleaning machine. This machine utilizes CNC (Computer Numerical Control) technology to clean the corners of the frames accurately. Overall, inoMILANO appears to be a well-integrated system that optimizes the manufacturing process of frames by combining welding, cooling, and corner cleaning in a synchronized and efficient manner.

Machine Dimensions

• Machine Height:2200mm

• Machine Lenght:12175mm

• Machine Width : 4668mm

• Machine Weight : 4000 kg

Machining Dimensions

• Sawblade Diameter: Ø 250 mm.

• Inner Frame Dimension: 420 mm x 420 mm Max.

• Outer Frame Dimension: 3.200 mm X 2.800 mm.

• Profile Height: 130 mm Max. (Welding and Cleaning)

• Profile Height: 30 mm Min.

• Profile Width: 130 mm.

• Power Suply: 380-400 V 3 ph, 50-60hz.

• Total Power:25 Kw

• Air Consuption: 180 Lt/min

• Machine Height:2200mm

• Machine Lenght:12175mm

• Machine Width : 4668mm

• Machine Weight : 4000 kg

• Profile Measures for Maximum Turning: 2500*2500 mm

Main Body

• Electrowelded Steel Structure: The main structure of the machine is constructed using
electrowelded steel. This process involves joining steel components using electrical currents
to melt and fuse them together. Additionally, the structure undergoes normalization with
thermal treatment, which helps to relieve internal stresses and improve its mechanical
properties.

• 5 Axis CNC Steel Machining Center: The main body of the machine is processed using a 5-
axis CNC (Computer Numerical Control) steel machining center. This advanced machining
technology allows for precise and complex shaping of the steel components.

• Powder Coating: The entire body of the machine is coated with powder coating. Powder
coating is a durable and high-quality finish that provides corrosion resistance and a uniform
appearance.

• Die-Casted Mechanical Pieces: Many mechanical components of the machine are diecasted
and then machined in-house using CNC machining centers. Die-casting is a
manufacturing process where molten metal is injected into a mold cavity under high
pressure. This results in parts with tight tolerances and excellent surface finishes.

• Operator Ease of Use and Ergonomics: During the design phase, emphasis is placed on
ensuring that the machine is easy for operators to use and that ergonomic principles are
considered. This prioritization aims to enhance efficiency, safety, and comfort for operators
working with the machine.

Overall, these design and construction features contribute to the durability, precision,
usability, and aesthetic appeal of the machine. They reflect a commitment to quality and
innovation in manufacturing processes.

Electrical Box and Controller Terminal

• Electrical Box: This is a separate enclosure typically located at the back of the machine. It houses electrical components such as relays, circuit breakers, power supplies, and possibly motor drives. The wheels under the cabinet make it easier to move when necessary.

• User Terminal: This is a mobile unit equipped with wheels and a PC, typically used by the operator to interact with the machine. It is connected to the electrical cabinet via an Ethernet cable, enabling communication between the user interface and the machine’s control system. The user terminal allows for flexibility in positioning, as the operator can move it independently.

• Optional A/C Connection: The electrical box may have provisions for connecting an air conditioning unit (A/C) to help regulate temperature and ensure optimal performance of the electronics inside the cabinet. This is particularly important in environments where temperature control is critical for equipment reliability.

Components on the User Terminal: The user terminal includes several input devices and controls for operating the machine:

Keyboard and Mouse: These are standard input devices for interacting with the PC and navigating software interfaces.

Handwheel: The handwheel is likely used for manual control of the machine’s axes, providing a tactile interface for precise adjustments.

Button Set: This set of buttons typically includes:

• On/Off Button: Controls the power to the machine.

• Start Button: Initiates machine operations, such as starting a machining process.

• Axis Moving Buttons: Allows the operator to move machine axes manually.

• Feed Rate Regulator: Adjusts the speed at which the machine performs its operations.

• Emergency Button: Provides a quick way to halt machine operations in case of emergencies, overriding other controls.

Overall, this setup provides the operator with the necessary tools and controls to operate the machine effectively while maintaining flexibility and ease of use. The mobility of the user terminal allows the operator to position it for optimal visibility and accessibility during operation.