Ino XT 1665 – Double Station CNC Panel Machining Center
The Double Station CNC Panel Working Machinery specialized for machining aluminium composite panels.
Also called in the market as ACP panels or ACM panels.
The machine first grooves and then cuts the aluminium composite panels by using cutter bits using 2 high speed spindle motors, clamps the panels by vacuuming with a vacuum table and vacuuming pump, extracts the swarf coming out from the panel by a dust extraction system.
Thanks to the double station working system, it is possible to load 2 different panels with lengths up to 3.200 mm each and while the machine is processing one of the panels, it is possible to load and offload the other panel in the other station.
This machine has a 50% increased capacity compared to the single station machines.
All axes are moving on linear guides and moved by servo motors with reducers controlled by a real CNC controller.
The machine can process light alloy materials such as: aluminium composite panels, HPL, aluminium panels up to 20 mm of wall thickness, backalite, copper, acrylic, plexi-glass and etc.
The machine has a very technologic vacuuming table made from plastic. The user does not need to isolate the table with gaskets like in the old system.
The vacuuming is isolated inside the vacuuming system under the table and has a very high clamping force.
This is a very new technology only used by ino Machinery.
The vacuuming table is divided into chambers of smaller vacuuming zones. Each zone is controlled by a 24V pneumatic valve to open and close.
Those valves are controlled by the CNC controller, opened and closed according to the size of the panel.
In ino XT series, the machine decides itself which zone to open and which zone to close, free from the operator control, so that the panel is clamped perfectly on the table and will not move during the processing.
Thanks to the twin-spindle working mantality, there are 2 pieces of spindle motors each 5,5 kW 18.000 rpm, driven by one frequency inverter to adjust the routing speed. Spindles are working one by one, where the first spindle is grooving and then the second is cutting the panel by working respectively. This machining mentality causes much less time for tool changing and increases the output. This model is widely used in aluminium composite panel machining.
The reference pins are also moving up and down according to the work-flow completely controlled by the CNC controller and free from the operators’ control.
In the double station models it is used 8 pins and in the single station models 4 pieces are used.
The dust extractor is mounted on the spindle motor, collecting nearly 100% of the dust caused by the panel and keeps the machine clean.
The surface of the panel is prevented from the scratches that may be caused by the dust dropping on the panel.
Profile Machining Software
It works with a customized software for panel processing that is designed by “INO” software team.
Our program called CamBOX provides great convenience to the drawing responsible in the company in the processing of all kinds of panels that are used in the construction industry. Operations such as machining optimization, tool path optimization, waste piece optimization and determination of tool paths can be done via CamBOX by directly importing the DXF drawings of the panels into the software interface and identifying the different types of machining lines on the panels as different planes.
By entering the sizes of the waste pieces in the production, an optimization list can be created with all waste pieces included if necessary.
Special macros for the composite panel, HPL (Compact Laminate) and Aluminum sheets are already available in the standard version.
New macros can be created according to customer demand.
Not only the macros, but also the buttons, the tool identification, to screen orientation and similar tools can be modified for each customer in case needed.
CamBOX is a great solution for processing any kind of panel dedicated for the construction industry.
Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Cteel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own cnc machining centers.
During the design period our design team prioritize the operators’ ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.
Electrical Box and Controller Terminal
The electrics box is mounted inside of the machine body and it is cooled by an electrical fan. Optionally it is possible to connect A/C on the electrics box.
The controller terminal is connected on the machine body on the left hand side with 0-180 degrees rotating arm and 0-180 degrees rotating screen for the operator’s ease of use.
On the Controller terminal, there are keyboard, mouse, handwheel and a button set composed of on/off button, start button, axis moving buttons, feedrate regulator and emergency button.
2 pieces X-Axis – servo motors + planetary gearbox – moving on helical rack and pinion that is supported by linear guides.
Axis speed 70 m./min.
Y- Axis – servo motor + planetary gearbox – moving on helical rack and pinion that is supported by linear guides.
Axis speed 60 m./min.
Z- Axis – servo motor – moving on screw mill with a diameter of 25 mm and 25 pitch geared by coupling 1/1 ratio.
Axis speed 25 m./min.
Dust extraction system with the steel and siliconized pipes.
Vacuum table with 305 m3 vacuuming pump.
Automatic determination of the vacuum chamber via the CNC.
5,5 kw 18.000 rpm ER32 high speed spindles 2 pieces with pneumatic tool changer.
Automatically operating reference pins 4 pieces.
3D CAD-CAM software CamBOX.
Automatic tool length measurement device.
15.6” TouchPanel Intel PC with licensed Windows10.