INO XP 8000 4 Axis CNC Profile Machining Center
The XP 8000 is our 4-axis CNC machining center with a machining area of 7,300 mm.
Thanks to its 350 mm. x 350 mm. processing height and width, it can be used for the processing of all kinds of aluminum profiles. The biggest advantage offered by the XP 8000 4 axis cnc machining center is that it doubles the efficiency and capacity that can be obtained from a cnc machine thanks to its dual station operation feature.
Moreover, the fact that it can process aluminum profiles in the widest diameter – dimensions adds a different value to the product. It is a moving CNC Profile Machining Center on X-Y-Z-A axes. The bridge system carrying the milling head moves with a geared servo motor and is 0,1 mm./ 1mm. sensitive. This sensitivity is ensured by a high quality control system. The milling motor rotates at a high power of 24,000 revolutions and is able to process even the thickest aluminum profiles. Materials that can be machined on the machine; Aluminum profile, PVC profile, light metal alloy all types of profiles.
With a net machining length of 7 meters, the XP 8000 has 8 automatically positioned profile compression pistons. The profile dimensions that can be connected to the pistons and processed are 450 mm. x 350 mm. With the 8-piece tool changing magazine, it is possible to process all kinds of parts using different tools. With the horizontally positioned bidirectional spindle, it is possible to process from both surfaces of the profile.
With excellent precision thanks to its bridge system, the XP 8000 demonstrates an agility of 4G with the privilege of using high-quality servo motors and drives in accelerations. The chips of the processed parts are isolated with the protection cover in accordance with CE norms and the chips falling to the ground are evacuated out of the machine with the chip evacuation system. This system ensures that even micron-sized chips are evacuated from the machine and converted into company capital.
Profile Machining Software
It works with customized software to process profiles.
Thanks to the Profile Processing Software, dxf drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen, the size of the profile to be processed is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as operations to be performed on the profile; macros are selected and placed on the profile.
In case of the same operations in different profiles, the software parametrically places the same operations on profiles of different sizes and sizes, prepares the machining program by making all the calculations itself and can show these operations from the simulation screen.The machining programs performed are listed, profile orientation, 3D image, height, operations, customer information, etc. all appear in this list.The operator starts the machine by selecting the next operation from the list.The profile processing software has been designed and developed in such a way that minimal work remains for the operator.Not only with the operator at the machine, but also in order to speed up the work, the office program is used in the office when it is desired to prepare a program for the machine.
In the office version, the technician working in the office can easily prepare the processes as if he is next to the machine and see them on the simulation screen, not only prepare the processing programs, but also export information to the cutting machine by preparing an optimized cutting list according to the cutting lengths of the profiles to be processed.
He extracts the barcode from the cutting machine, the machining center operator scans this barcode into the machining center and processes the profile.Optionally, Orgadata prepares machining programs on machines by importing information from Schücal ReynaPRO and similar manufacturing software.By obtaining additional licenses for different machines within the enterprise, these processing programs can be operated and shared on other machines regardless of their brands.
The profile processing length is 7,300 mm, it is possible to put and process 2 separate profiles up to 3,500 mm in two separate stations. When profile machining is desired from the top, back and front, it is 350 mm.X350 mm. If the option of a wide profile processing pneumatic vise group is preferred, it is possible to process 550 mm wide profiles from 3 surfaces
Welded steel frame normalized by heat treatment.
The main body of the machine is machined in the 5-Axis CNC Steel Machining Center.The entire body is painted with electrostatic powder paint.
Mostly all mechanical parts are machined in our own cnc machining centers or machined on cast material.
During design, our design team prioritizes the operators’ ease of use and ergonomics of the machines.
In the mechanical structure, not only steel and aluminum are used; at the same time, fiberglass casting parts are also used to reduce the weight of the processing bridge and give the machine a more aesthetic appearance
The fast milling head is air-cooled, operates with 7.5 kW 24,000 rpm with ISO30 tool holder and has an 8-tool changing magazine. Optionally, a 10.0 kW 24,000 rpm version with liquid cooling, HSK F-63 tool holder can also be preferred. In order to process the profiles on their heads, an additional duplex spindle with a power of 3.0 kW can also be optionally preferred.
Tool Changer Magazine
It is an 8-piece “Linear Type” magazine placed on the bridge of the machine.
The teams are placed side by side.7 milling cutters and one disc milling cutter can be connected.
The top of the magazine is closed with a protection cover made of pneumatically moving fiber material.
The machine can change tools at its location without losing any time during operation.
Electrical Box and Controller Terminal
The electrical panel is positioned separately from the machine on wheels.Forced fan cooled as standard, optionally cooled by air conditioning for hot climates.
The control terminal is also designed as a separate kiosk, it is connected to the electrical panel by a 5-meter cable.The control terminal is also wheeled and can be positioned in the most convenient place for the operator around the machine.
Thanks to this positioning, the operator can easily reach every point of the machine and can follow the machine from anywhere during machining.
On the control terminal, there is an Industrial PC and its display, machine on/off button, buttons that move axes +/- , potentiometer buttons that manage the machine progress rate, as well as keyboard and mouse
The X-axis moves on the crave teeth, pinion and linear skids, with the help of two Servo Motors and Planetary gearboxes.Axis speed 80 m./minWith the help of Y-axis Servo Motor and Planetary reducer, the craveli movement on the tread, pinion and linear slides.Axis speed 65 m./minThe Z-axis moves with a 1/1 reduction coupling on a 20-roll 20 screw shaft.Axis speed 25 m./minThe A-Axis rotates with a gapless Harmonic reducer in a ratio of 1:120.
Two pneumatic reference points.
8 pneumatic vise groups with manual positioning.7.5 kw 24,000 rpm ISO 30 spindle and 8-pack tool changeover magazine.
Openable machine protection cover.
Spray lubrication device.Lubrication of axis bearings.
3D CAD-CAM SOFTWARE Uni_Link
19″ Touchscreen Intel PC + licensed Windows10.
Automatic positioning of pneumatic vents.
Disc milling cutter 300 mm.
Conversion of the standard spindle tool holder to the HSK F-63 type.10 kW 24,000 rpm HSKF-63 spindle with holder.
8 sets of tool holders, pliers and nibs.550 mm wide profile processing with expanded profile processing vise group option.Transfer of information from window programs (Orgadata, etc.) with barcode reader.
Chip evacuation conveyor.500 mm cutting saw placed behind the bridge.
Bi-directional spindle placed next to the main spindle to process the profiles from the front and back of the 3.0 kW 18,000 rpm.Extra pneumatic vice.
Electric cabinet air conditioner.