Ino XP 8000 – 4 Axis CNC Profile Machining Center
ino XP 8000 is a Gantry type 4 axis CNC machining center for processing profiles. The Maxi-Steel type of extra strengthened machine body has a huge rigidity and flexibility in processing profiles of 350 mm X 350 mm in 0,1 mm / 1-meter precision and 80 mt./min X-Axis speed. With the heavy body and the gantry type of machining bridge, it is possible to process the heaviest aluminium profiles, even hardened steel and stainless steel profiles.
The clamping units are moved automatically by the column, and the data is collected from the 3D CADCAM profile machining software that generates G codes from the profile drawings. All profile data can be imported from dxf and dwg files very easily through the software. The machining operations can be programmed by using the ready macros for drilling and milling. The machine has a 7.5 kW 24.000 rpm spindle with adjustable speed for different thicknesses of materials.
The high-speed spindle can rotate in A-axis between 0 to 180 in all intermediate degrees. Brushless servo motors and servo drivers control all the axes through a CNC controller. The real CNC controller is collecting the processing data of G codes from the 3D CAD-CAM profile machining software, and all the moves of the axes are adjusted very smoothly and controlled perfectly.
The automatic tool changer magazine is placed inside the machine cover right next to the spindle. The tool changer is moving with the spindle not to lose time during the tool changes. Inside the tool changer magazine, it is possible to place many tools up to 300 mm of disc cutter diameter and 200 mm length of cutter bits. This giant tooling helps the operator to solve many machining problems very easily. The ISO 30 conic tool holders are standard wherein case the customer needs, HSK F63 is also possible optionally.
In XP 8000, it is possible to place a cutting saw blade on the gantry bridge behind the spindle axis to cut the profiles into sizes or complete the right size after the profile is machined. As a secondary unique optional, it is also possible to connect a horizontal double-sided spindle to the machine from the ends of the profiles.
The tool length measurement technology is also placed inside the tool changer magazine to measure the tools before the machining starts.
Thanks to the CNC-controlled roller conveyor for extracting the dust caused by the machining procedures, all the swarf is carried out automatically.
Profile Machining Software
The machine works with customized software for processing profiles.
Thanks to the Profile Processing Software, Dxf drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen.
The length of the profile is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as the operations to be performed on the profile.
These macros are selected and placed on the profile.
If the same operations are carried out on different profiles, the software will set the same operations parametrically on different lengths, prepare the machining program by making all calculations automatically, and show the machining simulation.
The processing programs are all listed on the HMI, profile orientation, 3D view, size, operations, customer information, etc., all appear in this list.
The operator uses the machine by selecting the next operation on the list one by one. Profile processing software has been designed and developed as user-friendly as possible to maintain the fastest training for the machine’s use.
An office program is used if it is desired to prepare machining files in the office to speed up the work.
In the office version, the technician working in the office can easily prepare the operations as if they were next to the machine and see the operations on the simulation screen.
In the office version, the technician not only prepares the processing programs but also imports data for the cutting machine by preparing an optimized cut list according to the cutting lengths of the profiles to be processed.
It produces barcodes from the cutting machine, and the machining center operator reads this barcode to process the profile. Optionally, it prepares the machining programs on the machines by importing information from Orgadata, Schücal ReynaPRO, and similar manufacturing software.
These software work with much higher efficiency when using our Profile Processing Software to execute their output files.
These processing programs can be run and shared on other machines regardless of their brands by obtaining additional licenses for different machines.
With our Profile Processing Software, the company will have unlimited software abilities.
Machine net processing length is 7.300 mm. It is possible to machine 2 profiles in double station mode with each 3.500 mm length. Profile processing dimensions from the top, from the back, and the front 350 mm. X 350 mm. Any industrial or windows and doors or “Unitized Cladding” system profiles can be processed; thanks to the special clamp design, it is effortless to connect fixtures on them. It is possible to modify this processing area to 550 mm X 350 mm. via “Wide Clamp” modification.
Electro welded steel structure normalized with thermal treatment.
The main body of the machine is processed in the 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period, our design team prioritizes the operators’ ease of use and ergonomy of the machines in the first place.
We use steel and aluminium in the mechanical structure, but we also use fiberglass cast pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.
The standard air cooling spindle has a power of 7,5 kW 24.000 rpm ISO 30 tooling and an automatic tool changer magazine of 12 positions. Thanks to the frequency inverter, it is possible to adjust the rpm between 0 to 24.000. Optionally a liquid cooling spindle with 10,0 kW 24.000 rpm HSK F-63 tooling is also possible. Also, optionally it is possible to select an angular double-sided spindle to process from the ends of the profiles.
Tool Changer Magazine
Linear-type magazine placed on the cover of the machine with 8 positions.
7 pieces of milling tools and one disc cutter are placed next to each other.
The magazine is covered with a pneumatic moving protection cover made of fiber material to protect the tools from sawdust.
Thanks to the opening sides of the machine cover, it is easy to reach the tools inside the magazine.
Electrical Box and Controller Terminal
A separate electrical box is mostly placed at the back of the machine with wheels under the cabinet.
Plus, there is a user terminal with wheels and a PC on it, connected to the electrical cabinet via 1 Ethernet cable with a length of 5 meters.
The operator can move the user terminal independently. Optionally it is possible to connect A/C on the electrics box.
There are a keyboard, mouse, handwheel, and a button set composed of an on/off button, start button, axis moving buttons, feedrate regulator, and emergency button on the user terminal.
2 pieces X-Axis – servo motors + planetary gearbox – moving on a helical rack and pinion supported by linear guides.
Axis speed 80 m./min.
Y-Axis – servo motor + planetary gearbox – moving on a helical rack and pinion supported by linear guides.
Axis speed 60 m./min.
Z-Axis – servo motor – moving on screw mill with a diameter of 20 mm and 20 pitch geared by coupling 1/1 ratio.
Axis speed 25 m./min.
A- Axis – servo motor – moving on harmonic gear with 1:120 ratio, Nominal Torque of the reducer is 480 Nm.
Double station working with double laser safety barriers.
8 pieces Manually positioned profile clamps. The width of the clamps is adjustable, and they are also suitable for fixture connection.
Second stopper in the middle of the machine for the second station.
7,5 kw 24.000 rpm ISO 30 high-speed spindle has an automatic tool changer magazine with 8 positions placed inside the machine’s cover.
Pulse spray mist coolant system.
3D CAD-CAM software Uni_Link
Automatic tool length measurement device.
19” TouchPanel Intel PC with licensed Windows10.
Cutting Sawblade placed at the back of the bridge fixed in 90 degrees with 500 mm diameter.
Angular tool for machining from the ends of the profiles with 3,0 kW 18.000 rpm.
HSK F-63 tool holder modification for the standard spindle.
Automatic positioning of the clamps moved by the bridge.
Disc cutter 300 mm.
Data import with barcode reader from production software.
Wide Clamp modification for processing 550 mm width of profiles.
10,0 kW high-speed spindle
HSK F63 tool holders
Tapping via thread milling with special tooling
2 Extra clamps
Extra office software and profile cutting optimization for double mitre saws.
Data import from double mitre saws to the machining center via barcode.
Profile cutting data and profile machining data import from window production software like Orgadata and Schücal.