INO XP 7000 3 Axis CNC Profile Machining Center
Bridge Type CNC Profile Machining Center
3 Axis CNC Profile Machining Center for Alu profiles. With automatic positioning of the profile holding clamps and 9kw spindle adjustable 0-24.000 rpm. Suitible for unitised curtain wall profiles, automotive industry and many kind of profile pricessing that needs ultimate accuracy.
Bridge Type CNC Aluminium Profile Machining Centre
XP 7000 is our 3+1 axis CNC machining center with a machining area of 7.000 mm.
Thanks to its processing height and width of 450 mm. x 300 mm., it can be used for the processing of all kinds of aluminum profiles.It is a moving CNC Profile Machining Center on X-Y-Z axes.The bridge system carrying the milling head moves with a geared servo motor and is 0,1 mm./ 1mm. sensitive. This sensitivity is ensured by a high quality control system.The milling motor rotates at a high power of 24,000 revolutions and is able to process even the thickest aluminum profiles.
The biggest advantage offered by the XP 7000 CNC machining center is that it doubles the throughput and capacity that can be obtained from a cnc machine thanks to its dual station operation.Moreover, the fact that it can process aluminum profiles in the widest diameter – dimensions adds a different value to the product.With its large profile processing capacity, Ino Makine ino XP 7000 is a very economical solution with its speed and precision both for companies that process façade joinery profiles and for companies that process industrial profiles.
Especially in Architectural Facade Application companies using Panel Facade system, it can perform all drilling and milling operations on all types of panel profiles.It solves operations such as coupling holes, auricle holes, angled anchorage connection holes, mounted anchorage connection slots in an extremely simple way and saves money for the user.In industrial type heavy industrial profiles, with its strong body structure, it can lift 4-5 mm shavings to thick fleshy profiles at once by entering the pass, saving time for the user.
The CNC control system and the axes moving with high-precision brushless servo motors work in perfect harmony with each other, ensuring an accuracy of one tenth of a millimeter per meter.
With the profile processing software program, whether it is a step file or an IGS file, it can read the designs from the industrial design team in 3D form without putting them into any converter and helps to process them in minimum time with the automatic tooling option.It is a machine that appeals to the whole Aluminum Profile Processing sector, has been accepted by the world market and provides great superiority to its competitors with its economy.
With its 450 mm Y-axis net machining area, it can handle even large solar breakers in the façade sector, while on the industrial side it performs all hole drilling operations on the widest ventilation ducts or joint profiles without fail.
Profile Machining Software
It works with customized software to process profiles.
Thanks to the Profile Processing Software, dxf drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen, the size of the profile to be processed is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as operations to be performed on the profile; macros are selected and placed on the profile.
In case of the same operations in different profiles, the software parametrically places the same operations on profiles of different sizes and sizes, prepares the machining program by making all the calculations itself and can show these operations from the simulation screen. The machining programs performed are listed, profile orientation, 3D image, height, operations, customer information, etc. all appear in this list.The operator starts the machine by selecting the next operation from the list.
The profile processing software has been designed and developed in such a way that minimal work remains for the operator.Not only with the operator at the machine, but also in order to speed up the work, the office program is used in the office when it is desired to prepare a program for the machine.In the office version, the technician working in the office can easily prepare the processes as if he is next to the machine and see them on the simulation screen, not only prepare the processing programs, but also export information to the cutting machine by preparing an optimized cutting list according to the cutting lengths of the profiles to be processed.
He extracts the barcode from the cutting machine, the machining center operator scans this barcode into the machining center and processes the profile.Optionally, Orgadata prepares machining programs on machines by importing information from Schücal ReynaPRO and similar manufacturing software.By obtaining additional licenses for different machines within the enterprise, these processing programs can be operated and shared on other machines regardless of their brands
The profile processing length is 7,300 mm, it is possible to put and process 2 separate profiles up to 3,500 mm in two separate stations.
Profile processing dimensions are 400 mm. X 300 mm above and after the profile; When it is desired to process the profile from the top, back and front, it is 300 mm. X 300 mm
Welded steel frame normalized by heat treatment.
The main body of the machine is machined in the 5-Axis CNC Steel Machining Center.
The entire body is painted with electrostatic powder paint.
Mostly all mechanical parts are machined in our own cnc machining centers or machined on cast material.
During the design process, our design team prioritizes the ease of use and ergonomics of the operators’ machines.
In the mechanical structure, not only steel and aluminum are used; at the same time, fiberglass casting parts are also used to reduce the weight of the processing bridge and give the machine a more aesthetic appearance
It is equipped with a double spindle working device unique to Ino.One top-speed milling head operates at 7.5 kW 24,000 rpm with ISO30 tool holder and has an 8-tool change magazine.The optional second speed milling head operates at 3.0 kW 18,000 rpm with ER 20 type tool holder and is positioned horizontally and stands in front of the other head; In case of processing from the sides of the profiles, this milling head works.Optionally, a 24,000 rpm spindle with an 8.5 kW HSK F-63 tool holder can also be connected.
Electrical Box and Controller Terminal
The electrical panel is positioned separately from the machine on wheels.
It is forced fan cooled as standard, and can optionally be cooled by rug assembly for hot climates.
The control terminal is also designed as a separate kiosk, it is connected to the electrical panel by a 5-meter cable.The control terminal is also wheeled and can be positioned in the most convenient place for the operator around the machine.
Thanks to this positioning, the operator can easily reach every point of the machine and can follow the machine from anywhere during machining.
On the control terminal, there is an Industrial PC and its display, machine on/off button, buttons that move axes +/- , potentiometer buttons that manage the machine progress rate, as well as keyboard and mouse.
With the help of X-axis Servo Motor and Planetary reducer, the crème movement on the teeth, pinions and linear slides.Axis speed is 80 m./min.With the help of Y-axis Servo Motor and Planetary reducer, the craveli movement on the tread, pinion and linear slides.Axis speed 65 m./minThe Z-axis moves with a 1/1 reduction coupling on a 25-roll 25 screw shaft.Axis speed 25 m./min.
Two pneumatic reference points.
Pneumatic vise group with manual positioning.
7.5 kw 24,000 rpm ISO 30 spindle and 8-pack tool changeover magazine.
Machine protection cover.Spray lubrication device.Lubrication of axis bearings.
3D CAD-CAM software.
19″ Touchscreen Intel PC + licensed Windows 10.
Automatic positioning of pneumatic vents.
Disc milling cutter 300 mm.8.5 kW 24,000 rpm HSKF-63 holder spindle.
8 sets of tool holders, pliers and nibs.
Transfer of information from window programs (Orgadata, etc.) with barcode reader.
Chip evacuation conveyor.
Extra pneumatic vice.Electric cabinet air conditioner.