Ino RANGE – 8 Axis CNC 4 Head PVC Profile Welding Machine
Meet the 8 Axis CNC Four Corner PVC Profile Welding Machine INO RANGE, which we developed specifically for PVC window door manufacturing!
Why Ino RANGE PVC Profile Welding Machine?
This machine is responsible for welding the corners of the frames. It likely has automated functions to weld the corners accurately and efficiently. Thanks to the unique technology of 8-Axis system on each welding head; the welding corners’ positioning and welding cycles are completely managed by the CNC controller. Thus the operator can decide the strength of the corners and the aesthetic look of all the frame by adjusting from the electronic parameters. This system works perfectly compared to the conventional system. Because, in a conventional pneumatic system, you could never decide which pressure for which color and which type of system profile would be the best; but in this machine, it is completely possible for users to get any result they want. This can also be considered as a revolution in the PVC windows and doors market.
Product Properties
ino-RANGE 8 Axis Automatic Four Head PVC Profile Welding Machine
• 8-Axis.
• 4 servo motors on the positioning axes and 4 servo motors on the profile pressing axes.
• Great Quality Thanks to Servo Motor Controlled.
• 3.250×2.650mm. Max. Welding Size.
• 400x400mm. Min. Welding Size.
• 200mm. Welding Height.
• Corners’ Pressing Servo Controlled.
• 21″ Touch-Panel PC.
PVC Profile Welding Machine “Software Efficiency”:
The system’s software optimizes processes and reduces the workload on the CNC corner cleaning machine. It allows for the establishment of a user-defined database containing up to 10,000 welding parameters, offering enhanced customization options to suit different profile types.
Gasket Pushing System:
It is a standard accessory used to ensure better operation of welded seals.
CNC Controlled Welding Cycle:
This is a new technology. During the welding process as all the process is controlled by eight servo motors. Thus the positioning has zero error and because of this, the size of the frame also will have zero error. This is the first revolution and on the other hand, for each welding head, there are servo motors that are pressing the heated PVC profiles together. All this process including the pressing speed and pressing pressure, then pressing off timing and pressing off speed can all be adjusted from the parameters on the CNC controller interface. What this brings is a 30% faster welding cycle, 100% correct welded frame dimension and 50% better strength of the corners.
Computer-Controlled Heat Control:
A PID-controlled heat system ensures that welding strength meets international standards. Temperature, melting, and welding times can be adjusted for each profile type. Specially designed, long-lasting heating plates distribute heat uniformly, contributing to consistent weld quality.
Touch Screen Interface:
System features a user-friendly 21″ touch screen equipped with a Windows 11 operating system. This interface provides intuitive control and navigation for operators, enhancing usability.
Data Transfer and Connectivity:
Data can be transferred wirelessly or via USB connection, offering flexibility in data management. The precision of the machine is further enhanced by ball screws in the motion system, driven by servo motors for accuracy and durability.
Overall, the InoAS477 combines advanced technology with user-friendly features to deliver efficient and precise cleaning and welding of profiles. It’s customizable software, precise servo-axis control, and intuitive interface make it a versatile solution for various welding applications.
Servo-Axis Precision:
The ino RANGE employs 8 servo axes to achieve precise welding on both upper and lower. This high level of precision ensures meticulous results.
• Servo motor 1: the first motor of the gantry axis; moves the bridge and head #2
• Servo motor 2: the second motor of the gantry axis; moves the bridge and head #2
• Servo motor 3: moves head #3 to the position
• Servo motor 4: moves head #4 to the position
• Servo motor 5: manages the welding process for head #1
• Servo motor 6: manages the welding process for head #2
• Servo motor 7: manages the welding process for head #3
• Servo motor 8: manages the welding process for head #4
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