AS 534/65 – Double Mitre Saw with Radial Feed

Product Properties

Radial Double Mitre Saw with 600 mm sawblades that are moving in radial axis and has a huge cutting section.
Net profile cutting length is 6,5 meter and the machine is customized for aluminium profiles.
Second head moving on linear guides via rack&pinion and servo drives.
Both heads tilting inside 45 and 90 degrees pneumatically.
The ultimately rigid machine body maintains vibration free cuts despite the huge weight that is caused by the 650 mm stroke of the sawblades.
There are 4 profile carriages manually operated between 2 heads to avoid the profiles from bending as the profiles that are cut in this machine are large and heavy.
On this machine it is possible to cut very large Construction moulding profiles, automotive profiles, large sliding series and hebeschiebe systems.

Machine Dimensions

Net dimension: 8.150 X 2.100 X 1.810 mm.
Packing dimension: 8.500 X 1.800 X 1.600 mm.
Ağırlık: 3.700 Kgs.

Profile Machining Software

The machine is controlled via PLC and a touch panel of 10.2″.
The cutting dimension and the cutting degrees are entered to the machine by using this controller interface that is available in 8 different languages.
It is possible to enter a cutting-list to the machine manually or it is also possible to load cutting-lists via USB drive or LAN connection.
In this way the machine can import any data from any window production software.
Thanks to the INO’s dedicated software, the machine can read all kinds of .csv or .txt files and produce labels for each cut piece.
Then those labels are read by the barcode reader of the CNC machining center and all the routing operations are identified without using any drawing software.

Machining Dimensions

The machine’s net cutting length is 6.500 mm. with software support it is possible to cut up to 13.000 mm.
Sawblade size: 600 mm. Net cutting height is 200 mm, net cutting width is 650 mm. Minimum cut in 90 degrees with both heads at the same time: 500 mm.
Minimum cut in 45 degrees tilted inside with both heads at the same time: 500 mm.
Minimum cut in 45 degrees with short piece cutting support: 250 mm.”

Main Body

Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period our design team prioritize the operators’ ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.

Spindles

4,0 kW 3.000 rpm sawblade motors.

Electrical Box and Controller Terminal

The electrics box is welded on the beginning of the machine body.
The controller terminal is also connected on the machine and it is movable according to the ease of use.
The operator can reach all the buttons, the touchpanel and place the profile by standing close to the controller terminal.

Axis features

The second head is moving on linear guides with rack&pinion and servo motor with reducer to maintain 0.1 mm accuracy.
The electronic system is very strong as the second head weight around 1.500 kgs.

Standard Equipment

2 pieces 600 mm sawblades.
Automatically moving safety covers.
45-90 pneumatically inside tilting cutting heads.
2 pieces horizontal profile clamping sets with a dedicated rigid system customized for this machine.
Manual support 4 pieces.
Extended cut for cutting longer than 6.5 meter profiles.
Roller conveyor on the right hand side.
10.2” TouchPanel HMI.
Pulse spray mist coolant system.
Cut-list programming manually.
Data import via USB “

Optional Accessories

2 pieces vertical clamping pistons.
Air-conditioning unit
Automatic feed cutting for corner cleats.
Roller conveyor on the left hand side of the machine.
15.6” TouchPanel PC controller.
Label Printer.
Importing data from window manufacturing software.
LAN connection for data import.

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