AS 434/61 – Inside Outside Tilting Double Mitre Saw

Product Properties

Double Mitre Saw with 600 mm sawblades and 6 meter cutting length; customized for aluminium profiles.
Second head moving on linear guides via rack&pinion and servo drives.
Both heads tilting inside 45 to outside 22.5 and 90 degrees all inbetween degrees are adjusted electronically through servo motors and harmonic reducers.
The advanced reducer technology that we use on this mechanism allows the servo motors work with zero backlash and maintain the most precise angular adjustment.
Thanks to the fixed roller conveyor mounted on the secondary head and the manual supports, the profiles are placed on the machine easily and cut perfectly.

Machine Dimensions

Net dimension: 7.350 X 1.865 X 1.920 mm.
Packing dimension: 7.950 X 2.200 X 2.100 mm.
Weight: 2.200 Kgs.

Profile Machining Software

The machine is controlled via CNC Controller and a touch panel PC 15.6″.
The cutting dimension and the cutting degrees are entered to the machine by using this controller interface that is available in 8 different languages.
As the geometry of the cut changes depending on the height of the profile while cutting with both heads tilted inside and outside, the complexed trigonometric formulas are operating perfectly thanks to the CNC Controller.
It is possible to enter a cutting-list to the machine manually or it is also possible to load cutting-lists via USB drive or LAN connection.
In this way the machine can import any data from any window production software.
Thanks to the INO’s dedicated software, the machine can read all kinds of .csv or .txt files and produce labels for each cut piece.
Then those labels are read by the barcode reader of the CNC machining center and all the routing operations are identified without using any drawing software.
In this kind of CNC Controller it is possible to get connected to the machine over internet connection and troubleshoot easily.

Machining Dimensions

The machine’s net cutting length is 6.000 mm., with software support it is possible to cut up to 12.000 mm. Sawblade size: 600 mm.
Net cutting height is 325 mm, net cutting width is 222 mm.
Minimum cut in 90 degrees with both heads at the same time: 609 mm.
Minimum cut in 45 degrees tilted outside with both heads at the same time – for 60 mm of profile height: 650 mm.
Minimum cut in 45 degrees tilted inside with both heads at the same time: 776 mm.
Minimum cut in 45 degrees with short piece cutting support: 386 mm.

Main Body

Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period our design team prioritize the operatorsease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.

Spindles

3,0 kW 2.800 rpm sawblade motors.

Electrical Box and Controller Terminal

The electrics box is welded on the beginning of the machine body.
The controller terminal is also connected on the machine and it is movable according to the ease of use.
The operator can reach all the buttons, the touchpanel and place the profile by standing close to the controller terminal.

Axis features

The second head is moving on linear guides with rack&pinion and servo motor with reducer to maintain 0.1 mm accuracy.
Both heads tilt inside and outside through servo motors, servo drives and harmonic/robotic reducers.

Standard Equipment

2 pieces 600 mm sawblades.
Automatically moving safety covers.
22.5-135 electronically inside and outside tilting cutting heads.
2 pices horizontal profile clamping pistons.
Manual support 1 piece.
Extended cut for cutting longer than 4 meter profiles.
Roller conveyor on the movable head.
15.6” TouchPanel PC with Intel i3 and Windows10 operating system.
Pulse spray mist coolant system.
Cut-list programming manually.
Data import via USB.
Data import via wireless network connection.

Optional Accessories

2 pieces vertical clamping pistons.
Air-conditioning unit.
Automatic feed cutting for corner cleats.
Roller conveyor on the left hand side of the machine.
Label Printer.
Importing data from window manufacturing software.
LAN connection for data import.
Uni_Link Saw-Pilot software for immediate connection to automation technologies.

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