INO XC 3000 48 4 Axis CNC Profile Machining Center
It is a CNC profile machining center with double clamshell and double station with compact design Cabinet moving in X-Y-Z-A axes.
The spindle unit is positioned and machining independently at any temperature from 0 to 180 degrees. This is the fourth axis feature. It can process all kinds of profiles such as PVC, iron, steel, copper, especially aluminum.
Different types of milling bits are used according to the hardness of the alloy it processes.It works freely on aluminum profiles with its fast milling head moving on the steel body equipped with CNC control unit and servo motor and the tool changing magazine with 12 positions. The pneumatic reference points at the beginning and in the middle of the machine are automatically removed and determine the zero point of the profiles.
Profile clamping pneumatic vasks are offered as standard in the machine in 8 pieces. The locations of the clamps can be determined from the profile processing software screen, as well as the vise system with automatic positioning offered as an option, and the clamps can be positioned by the processing bridge.The protection covers in front of the cab close while the profiles are processed, and when the process is finished, they automatically open and inform the operator. There are two different controlled protection covers in front of the cabin. Thanks to this, it is possible to process dual station profiles.
Profile Machining Software
It works with customized software to process profiles.
Thanks to the Profile Processing Software, dxf drawings of the profiles to be processed are imported by the operator and displayed in 3D on the screen, the size of the profile to be processed is entered, each hole or slot or free shape is recorded as a macro, then these macros are introduced as operations to be performed on the profile; macros are selected and placed on the profile.
In case of the same operations in different profiles, the software parametrically places the same operations on profiles of different sizes and sizes, prepares the machining program by making all the calculations itself and can show these operations from the simulation screen.The machining programs performed are listed, profile orientation, 3D image, height, operations, customer information, etc. all appear in this list.The operator starts the machine by selecting the next operation from the list.The profile processing software has been designed and developed in such a way that minimal work remains for the operator.
Not only with the operator at the machine, but also in order to speed up the work, the office program is used in the office when it is desired to prepare a program for the machine.In the office version, the technician working in the office can easily prepare the processes as if he is next to the machine and see them on the simulation screen, not only prepare the processing programs, but also export information to the cutting machine by preparing an optimized cutting list according to the cutting lengths of the profiles to be processed.
He extracts the barcode from the cutting machine, the machining center operator scans this barcode into the machining center and processes the profile.Optionally, Orgadata prepares machining programs on machines by importing information from Schücal ReynaPRO and similar manufacturing software.By obtaining additional licenses for different machines within the enterprise, these processing programs can be operated and shared on other machines regardless of their brands
The profile processing length is 8,000 mm, it is possible to put and process 2 separate profiles up to 3,750 mm in two separate stations. Profile processing dimensions are 230 mm. X 235 mm above and behind the profile. With the additional equipment of the optional “Extended Profile Compression Pistons”, this size can be expanded up to 350 mm. X 235 mm; When it is desired to process the profile from the top, back and front, it is 155 mm.X235 mm. Within these dimensions, it can process profiles up to the widest profiles, including panel systems, in industrial profiles or aluminum door-window and façade productions that appeal to all kinds of automotive, aviation, furniture sectors.
Welded steel frame normalized by heat treatment.
The main body of the machine is machined in the 5-Axis CNC Steel Machining Center.
The entire body is painted with electrostatic powder paint.
Mostly all mechanical parts are machined in our own cnc machining centers or machined on cast material.
During the design process, our design team prioritizes the ease of use and ergonomics of the operators’ machines.
In the mechanical structure, not only steel and aluminum are used; at the same time, fiberglass casting parts are also used to reduce the weight of the processing bridge and give the machine a more aesthetic appearance.
Tool Changer Magazine
It is the “Linear Type” magazine with 12 placed at the end of the machine.
The teams are placed side by side.11 milling cutters and one disc milling cutter can be connected.
The top of the magazine is closed with a protection cover made of pneumatically moving fiber material.
The task of this cover is to protect the tools from sawdust.And thanks to the flexi-covered lid located just behind the magazine, it’s easy to reach the tools and change the pliers and ends attached to their mats.
Electrical Box and Controller Terminal
The electrical panel is integrated on the machine.Forced fan cooled as standard, optionally cooled by air conditioning for hot climates.The control terminal is also connected to the machine by a telescopic arm that can be turned left and right and rotated 180 degrees on its axis.
The control terminal is located right in the center of the machine in double-cover versions.Thanks to this positioning, the operator can easily reach every point of the machine.On the control terminal, there is an Industrial PC display, machine on/off button, buttons that move axes +/- , potentiometer buttons that manage machine progress rate, as well as keyboard and mouse.
With the help of X-axis Servo Motor and Planetary reducer, the crème movement on the teeth, pinions and linear slides. Axis speed 70 m./minWith the help of Y-axis Servo Motor and Planetary reducer, the craveli movement on the tread, pinion and linear slides. Axis speed 65 m./minThe Z-axis moves with a 1/1 reduction coupling on a 20-roll 20 screw shaft. Axis speed 25 m./min The A-Axis rotates with a gapless Harmonic reducer in a ratio of 1:120.
With two pneumatic reference points, it is possible to process either tall profiles in one station or 2 different profiles in 2 stations.
Pneumatic vise group with manual positioning.
7.5 kw 24,000 rpm ISO 30 spindle and 12-pack tool changeover machine.
Automatic moving machine cover.Spray lubrication device.
Lubrication of axis bearings.3D CAD-CAM software Uni_Link.
19″ Touchscreen Intel PC + licensed Windows10.
Automatic positioning of pneumatic vents.
Conversion to HSK F-63 tool holder with standard spindle.
Disc milling cutter 200 mm.10.0 kW 24,000 rpm HSKF-63 holder spindle.
12 sets of tool holders, pliers and tips.
Transfer of information from window programs (Orgadata, etc.) with barcode reader.
Extra pneumatic vice.
Wider profile processing with wide clamp option – 350 mm.Electric cabinet air conditioner.