AS 489 S Automatic Cutting Saw with Servo Feed

AS 489 S Automatic Cutting Saw with Servo Feed

ALU

Servo Controlled Automatic Cutting Machine 450 mm.

Auto-feed and cut your heavy aluminum profiles into small brackets. The profile is fed through a servo motor and screw mill with 0.1 mm tolerance. The machine has a belt-driven 4 kW 2.800 rpm motor to cut any kind of thick profile. The cutting capacity is 147 mm diameter or in the rectangular form: 280×50 mm or 230×100 or 125×175 mm. Thanks to the touch panel of 7.0” + PLC, it is possible to make free programming of cutting sizes from 1 profile bar or program profiles with names. The maximum feeding distance is 300 mm plus the multi-feeding mechanism; it is possible to feed up to 900 mm of size in 3 strokes.

product_long_description

Product Properties

It is a compact wedge slicing machine specially designed for slicing door window profiles and industrial profiles with a 450 mm saw coming out of the bottom.It is programmed in the dimensions between 0-300 mm and performs the cutting process by automatically feeding the profiles loaded into 6 meters in length with the help of servo motor.
Thanks to its 4 kW belt transfer motor, it provides a very clean cutting surface.Thanks to the PLC control and 7″ touch system, information such as the profile length, the length of the part to be cut, the saw share are entered on the screen and the machine automatically feeds and cuts the profiles.With the ability to make a cutting list, different sizes of cutting dimensions can be entered on the same 6 meter length profile.
With the articulated profile clamping mechanism covering the top of the cutting saw, both the cut profile and the part are held at the same time, so parts up to 3 mm short can be cut.Again, thanks to this articulated compression system, all sawdust is thrown out of the machine very simply and without error.On the side of the profile there is a 1.5-meter infeed conveyor.ing out from the cut profile.

machinery_dimentions

Machine Dimensions

Net dimensions: 2.450 X 900 X 1.400 mm.
Packing dimensions: 1.000 X 1.000 X 1.750 mm.
Weight: 430 Kgs.

profile_processing_software

Profile Machining Software

A profile cutting control software is operated on the machine via a touch panel.The machine is operated by entering the profile length and slicing size to be cut on the screen.According to the profile type, cutting lengths can be taken into machine memory.

processing_dimensions

Machining Dimensions

Sawblade diameter 450 mm.
Maximum feeding length in one stroke 300 mm that can be extended infinite times thanks to the software support.
Max. Loading weight of the profile: 25 kgs. / meter
Max width of the profile to be cut: 300 mm.
Max height of the prfoile to be cut: 127 mm.
Max diameter of the profile to be cut: 147 mm.
The rest piece at the end is 80 mm

body

Main Body

Welded steel frame normalized by heat treatment.
The main body of the machine is machined in the 5-Axis CNC Steel Machining Center.
The entire body is painted with electrostatic powder paint.Mostly all mechanical parts are machined in our own cnc machining centers or machined on cast material.
During the design process, our design team prioritizes the ease of use and ergonomics of the operators’ machines.In the mechanical structure, not only steel and aluminum are used; at the same time, fiberglass casting parts are also used to reduce the weight of the processing bridge and give the machine a more aesthetic appearance.

main_milling_motors

Spindles

Sawblade power: 4 kW on belt driven 4.000 rpm.

electric_panel_and_control_terminal

Electrical Box and Controller Terminal

The electrical panel is mounted on the side of the machine.
The control panel is also placed in front of the machine in a way that the operator can use most easily.

axis_properties

Axis features

The profile-feeding mechanism is moving on 10 pitch screw mill with servo motor and reducer to maintain the 0.1 mm. accuracy.

standard_hardware

Standard Equipment

450 mm sawblade.
Manually moving safety cover.
2 pieces horizontal and vertical profile clamping sets and 1 clamping hood
Extended cut for cutting longer than 0.3 meter profiles.
Roller conveyor on the movable head.
7” TouchPanel HMI.
Pulse spray mist coolant system.
Cut-list programming manually.

optional_equipment

Optional Accessories

Dust extraction system.

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