AS 489 – Automatic Cutting Saw with Pneumatic Feed

Product Properties

450 mm. Automatic single head saw with auto-feed mechanism to cut aluminium corner cleats automatically.
The machine is designed mostly for windows and doors companies.
The sawblade is coming from down to up without any vibration thanks to the hydro-pneumatic piston.
The 6 meter profiles bars are automatically-feeded inside the cutting section with a mechanism working through pneumatic piston and sensor switches.
The feeding system is mounted on a manual gauge, the operator brings the switch on the gauge to the distance that he wants to cut and locks it on a switch.
The pneumatic piston feeds the profile piece until it touches the switch and when the feeding completes, the sawblade starts moving upwards to complete the sawing operation.
In the meantime the pneumtic piston goes back and when the cut-cycle finishes, the profile is feeded again.
There is a special clamping hood on the sawing section that clamps both the profile and the cut piece at the same time for perfect grip.
This hood also helps the machine to extract the swarf coming out from the cut profile.

Machine Dimensions

Net dimensions: 2.450 X 900 X 1.400 mm.
Packing dimensions: 1.000 X 1.000 X 1.750 mm.
Weight: 430 Kgs.

Machining Dimensions

Sawblade diameter 450 mm.
Maximum feeding length in one stroke 300 mm that can be extended infinite times thanks to the software support.
Max Loading weight of the profile: 25 kgs. / meter
Max width of the profile to be cut: 300 mm.
Max height of the profile to be cut: 127 mm. Max diameter of the profile to be cut: 147 mm.
The rest piece at the end is 80 mm

Main Body

Electrowelded steel structure normalized with thermal treatment.
The main body of the machine is processed in 5 Axis CNC Steel Machining Center.
All the body is painted with powder coating.
Mostly all the mechanical pieces are die-casted and machined in our own CNC machining centers.
During the design period our design team prioritize the operators’ ease of use and ergonomy of the machines in the first place.
We don’t only use steel and aluminium in the mechanical structure; but we also use fiberglass casted pieces to decrease the weight of the machining bridge and give the machine a more esthetic look.

Spindles

Sawblade power: 4 kW on belt driven 4.000 rpm.

Electrical Box and Controller Terminal

The electrics box is welded at the back of the machine body.
The controller terminal is also connected on the machine and it is movable according to the ease of use.
The operator can reach all the buttons, and the profile from the same place he stands.

Axis features

The axis movement is carried out by a pneumatic piston with 300 mm stroke.

Standard Equipment

450 mm sawblade.
Manually moving safety cover.
2 pieces horizontal and vertical profile clamping sets and 1 clamping hood
Roller conveyor on the right-hand side.
Pulse spray mist coolant system.

Optional Accessories

Dust extraction system

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